I encourage collaboration to make these designs better for all of us. A properly designed cyclone filter will create a vortex and deposit the majority of the sawdust in the canister below it.

Yeah, I get a week or two out of a bag. The Tube Ring is designed so that two of them can be printed at once. cyclone dust separator homemade mini vac collector works cyclones separators extraction aspiradora

If you look at the bagless vacuum cleaners at a department store youll see how it all works. 200 grams of sawdust were weighed out then set aside, The dust collection bucket was weighed and the scaled zeroed out, The sawdust was vacuumed up, and the bucket weighed again to determine how much sawdust was collected. I solvent bonded them together. In all honesty, I never owned any type of cyclone separator or collector system. Feel free to post better designs here. The red vacuum port at the center top is a 3D printed part that includes air straightening vanes inside to help reduce pressure losses. I attached .STL files to the OP in case anyone is interested. A skewed inlet helps orient the dusty air downwards.Works very well for collecting chips. Im thinking about putting a shelf inside the barrel near the top for the fan to rest on. But still would need to know what the vertical distance needs to be, Powered by Discourse, best viewed with JavaScript enabled, How to build a 99% efficient Cyclone Dust Collector, http://www.amazon.com/Rubbermaid-Commercial-Products-FG572824CLR-Container/dp/B00237S2IU?ie=UTF8&psc=1&redirect=true&ref_=oh_aui_detailpage_o09_s00, https://www.3dhubs.com/louisville/hubs/mastermind-product, https://www.shophacks.com/dust-collection-and-air-filtration.html, The 5 gallon bucket is very easy to empty, You can see when the bucket is getting full, Your vacuum filter will last 50x as long before it needs to be cleaned or replaced, Its more fun to make chips when you can watch them spin in circles around a translucent bucket. Ive tried several of them and this one seems to work the best. Its a lot cheaper than going through the commercial printing services. The piece that mounts the vacuum hose to the side of the Polycarbonate cylinder is another 3D printed part but it wasnt very strong and didnt transition well so I ended up using a LOT of duct tape there. I believe anyone can build this cheap cyclone dust collector easily with nothing more than a drill, knife, glue, and patience. A few things I need to mention about getting this setup to work properly: I hoped this review and tutorial was useful. But, you can find them for $35 on Alibaba so if you dont want to make your own then buying one of those is a pretty easy solution. I can post a pic if anyone wants more details. I made this cyclone even better by putting an upside down cone on the vacuum tube (center top). If you use power tools to cut or sand wood, you know it can create a lot of sawdust that can quickly clog up your vacuum's filter. The upper cylinder with built-in air ramp, Get woodworking tips, expert advice and special offers in your inbox. This site is protected by reCAPTCHA and the Google, Shaker candle stand with Christian Beckvoort, Tool review: Festool CT-VA-20 Cyclone/Pre-separator, Editor's Letter: Technology and the future of woodworking. WARNING: A cyclone is very good at removing particles 5 microns and larger which are the ones you can see. My problem is space I have a full metal shop and now Im getting into wood. I had to research, buy, build, and test everything from scratch. So the question is, is there a minimum vertical distance between the fan inlet and the bottom of the barrel for the cyclone to happen effectively? dust separator cyclone diy buckets instructables I used a sharp knife to cut out the main hole and drill out the rest. For the upper part, I used a 180 mm ( 7 1/2 inch) diameter stovepipe, into which I cut an opening according to the Bill Pentz design sheet. Our biweekly podcast allows editors, authors, and special guests to answer your woodworking questions and connect with the online woodworking community. I saved $60 if you dont count the hours (too many) that I spent designing, building and testing this one. The dust inlets measured 49.27 mm on the inside, while the two included adapters measured 45.69 mm on the inside. cyclone dust collector collectors equipment powder system air plans machine metal diag wood coating vacuum clean The DIY unit did well at first, but as the bucket filled up, performance decreased. The two boards are 3/4" plywood. I expected to have to make changes to this design so I just duct taped everything together. The gray rings help the Polycarb tube stay somewhat round but they dont work very well. Cyclone designs also differ in efficiency from one particle size (equivalent aerodynamic diameter) and mass so one may be more efficient for one particle size and another for another particle size. My walls are closing in real quick lol. Believe it or not, but I went to a regular store to purchase a traffic cone, which sells for less than 10 US$ each. This applies more to the SO3 than the Nomad since the SO3 can fill up a shop vac in a relatively short time. baghouse cyclones separator separators inlet nfpa particulate ciclones polvo extractor colector In this seven-part video series,, Chris Gochnour's sideboard combines usefulness, strength, and beauty in a contemporary case piece. Its also a " bell" shape which may or may not make it more effective. We have created these special content collections organized to give you a deep dive into a range of topics that matter. I think a 3D milled assembly would work much better there. Just using a Dust Deputy cyclone on a 5 gallon bucket is even more efficient than this design but its more top heavy and restricts airflow quite a bit more. Most hardware stores I go to in Malaysia have no idea what a cyclone separator is. The good news is that once you get over 99% you dont have to empty your vac for a really long time or clean the filter for quite a while. No sharp burrs leftover on any metal part. They fit the extension hose I bought perfectly. I suggest NOT using the Inlet Port design and use 0.030" thick PETG for the vertical clear tube. Plus tips, advice, and special offers from Fine Woodworking. diy dust collector cyclone workshop system vacuum plans systems wood cleaner mobile The clear tube is a sheet of 0.070" thick polycarbonate. The test was performed the the following way: The test was performed with an empty bucket and a half-full bucket. Its also about a foot taller. I spread caulk in the dado and put it on the bucket to form a shape that allows it to seal from the vacuum pressure created when operating (I.E. In this video we compared the Oneida Dust Deputy to the DIY cyclone dust collection unit, and the results are interesting. From my previous dry tests, I found that having shorter hoses improve the vacuum suction inside the cyclone dust collector system. However, it works so well ill probably just leave it alone and focus on more important things. The air then moves up the center and enters the screened walls of the cup up to the vacuum port in the center top. My design is sort of a hybrid between a true cyclone and a Thien separator. In-depth articles, up-close photography, and detailed illustrations. A simple cyclone dust collection can be created from nothing more than a bucket and some PVC fittings. The air in the bucket is also spinning which keeps the heavier particle trapped near the outside diameter because of centrifugal forces. There are a bunch of them, but when you look closer, most of the listings are selling (more or less) the same dust collector. I have a Dust Deputy (the smallest one). Also, roughly whats the cost to 3D print a unit ? Yeah, but they are less than 99+% efficient. Rabbeting a shelf; Strength vs. appearance, Editor's Letter: A new tool with every project. Best Wood Lathe Tools for 2021 Turning Tools, Grinders & Jigs, Best Wood Lathes for 2021 Mini & Midi Wood Lathes JET, Rikon, WEN & More, Best Circular Saw for 2021 Compact & Cordless Circular Saws, Best Woodworking Bench for 2021 Budget and Premium Workbenches, Hearing Protection Headphones for Woodworking Dewalt DPG17, DIY Workbench The Ultimate Building Guide. However, its best to use a bag AND a filter in the vac so your filtration is very good. I know its probably too complicated to understand without more pictures. UNLIMITED Membership is like taking a master class in woodworking for less than $10 a month. Also, the fan inlet is about 6 inches in diameter and all the examples Ive seen online have 3 inchish pipes connecting the top of the dust collection vessel with the source of the suction. MDF or anything will work. DIY CRAFTS | DIY PROJECTS | DIY HOME DECOR IDEAS, Glam Up Your Wardrobe with These 5 Pearl Craft Ideas, Characteristics and Functions of the Vertical Garden, Expert Tips On How Often You Should Change Your Mattress, 10 DIY Ways to Update & Improve Your Home Lighting without an Electrician. The total cost of building the entire cyclone dust collector from scratch was about $36. You can mount the cyclone and bucket on the wall or from the ceiling near your router and just disconnect the shop vac from it when you use the vac somewhere else. This is long enough to connect to both my table saw and belt sander with the bucket on the floor. You can get your DIY clone dust separator here. (1) Flowering Elbow,which planted the idea of building my own cyclone separator, and (2) bill penzs website,which represents the Bible of Dust Collection and Cyclone Design.

Its going to be outside because my studio is itty bitty. I can no longer find the listing for the exact one I have, but since I published this article there are now better quality versions. If you dont have a 3D printer you can get a free electronic estimate for 3D printed parts at my printing hub here https://www.3dhubs.com/louisville/hubs/mastermind-product. I made this cyclone using a 22 quart translucent bucket from Amazon ($12) http://www.amazon.com/Rubbermaid-Commercial-Products-FG572824CLR-Container/dp/B00237S2IU?ie=UTF8&psc=1&redirect=true&ref_=oh_aui_detailpage_o09_s00. Im essentially imitating the first stage of those vacuum cleaners.

I used a lot of glue since my main hole was cut pretty jagged. My caulk seal was sloppy and could be done much better but it works so I didnt redo it. Seth, you can have the 3D plastic parts printed at any 3DHubs.com hub. The Thien design is well documented and is probably about the same efficiency as this one. This is quite normal in 2020, as more and more Amazon listings are managed directly by sellers in China, who source from the same suppliers. I just cut off the top of a small 10" tall plastic cone and hot glued it to the bottom of a cup. Yeah, but they are less than 99+% efficient. Tony, did you ever gen up sketchup diagrams for this? A template would have been handy here. First, lets talk about the cyclone separator I picked up from Amazon. I made this from scraps I had around the garage and some 3D printed parts. Get complete site access to video workshops, digital plans library, online archive, and more, plus the print magazine. .STL files attached CYCLONE SYSTEM STL FILES.zip (1.2 MB). Double it up (use two buckets) and this problem will be solved. My design is sort of a hybrid between a true cyclone and a Thien separator. The cyclone separator has three main parts: (1) an upper cylinder, (2) a middle (traffic) cone, and (3) a dust bin. It could also have a part of the box that I had hastily thrown away. Brent, I dont use Sketchup but the design is relatively easy to replicate. Plus, its so easy to transfer the fine dust from the bucket into a garbage bag. Enter now for your chance to win more than $2,000 worth of woodworking equipment from Woodpeckers. A 2nd test was done with just the DIY cyclone at 25% full. The first thing I had to do was cut out the main hole and accompanying screw holes. If you arent familiar with how cyclones work the vacuum cleaner attaches to the top center and pulls air up the center of the clear cylindrical tube. Its not exactly intuitive to understand at first but after you see some illustrations on YouTube you can get a good feel for how everything works, if you care to. I just had some ply laying around so thats what I used. It was small and removing all the fine dust from my Bosch GTS10-J table saw and belt sander was a nightmare. If you want to understand how and why a cyclone system works to separate dust and fine particles in your workshop, refer to this article. We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites. Its about the same efficiency but it reduces your vacuum by about 3x as much as this design. Are you familiar with a related design - a Thien? Bags fill up very quickly if you use your router much. I might even build another cheap cyclone dust separator just for my lathe, and have it fit nicely under the table. I can relate to that ;-). Works great and they arent that expensive. It inserts into a groove in the grey 3D printed cone shown under it. Enter your email address to subscribe to this blog and receive notifications of new posts by email.

My test method (posted it in the OP) for this one is somewhat crude but it gives a good ballpark #. dust cyclone separator homemade collector woodworking diy bucket homemadetools gallon woodworkingtalk tips workshop saw wood three air cleaner constructed scroll However, there was no cutting template in the package. I am a digital marketing consultant by trade. This forces the air down into the cone ( and ultimately in the dust chute), whereas the clean air travels upwards to the central vertical tube. Chisel Sharpening Jig DIY Sharpen Chisels Easily! Cyclones are terrible at removing particles less than 0.5 microns and these are the ones that get deep into your lungs and cause long term heart and lung issues over time So, never use a cyclone without a good (80% or better for 1 micron or smaller particles) filter on your vacuum or dust collector downstream. Since my workshop is tiny, Ive always wanted to build myself a cheap cyclone dust collector & separator. Efficiency is kind of hard to characterize without very controlled tests so I would have to run a controlled particle through all of the cyclones to be sure of the relative effectiveness. Often, I would end up releasing tons of fine particles back into my shop while trying to clean the filters of my Bosch vacuum. The bolts, nuts, and clamps were pretty good quality. I secure the 50mm adapters with both the included hose clamps and hot glue. Cool! Or, there may be a printing hub somewhere near where you live. When I tested my Dust Deputy it was a little less efficient than this one and this one was a little less efficient than my Dyson vacuum cleaner. homemadetools cyclone The cup has cutouts around its diameter that have screen hot glued to let air flow through but not larger chips or particles. That means I can clean up the filter in my Bosch vacuum cleaner a lot less often. I cut some holes in the cone and hot glued screen on them so the dust that comes up to the vacuum tube is deflected back out into the cyclonic air and only the air can make the turn into the tube. It doesnt take up too much space in my workshop, but I do plan to make it more portable by building a base with wheels for it soon. As you can see, this cheap cyclone dust collector managed to separate about 90% of all fine dust particles into the paint bucket. That way I could reduce the fan inlet if needed. Finally, I found some smaller ones on eBay, Okay for small orbital sanders and routers, but undersized for a central separator job ( Im using a Camvac 2.5 inch dust extractor, 110 CFM). Im not yet sure how much (fine) dust is captured, that is the next step. Im not a metal man, I cannot weld, That left me with a nice little puzzle how to build such a cyclone. Is it OK to copy projects from the magazine? http://www.madebymikal.com/building-a-thien-baffle. I bought it from a guy on Craigslist so well see. Until today, I was using my Bosch vacuum cleaner for sucking up just about every kind of dust. 2022 The Taunton Press, Inc. All rights reserved.

I bought a Dust Deputy and mounted it to a bucket. Id recommend one to anyone who doesnt want to make something themselves. However, from my previous experience buying vacuum adapters that just didnt fit, I knew I had to take my time and read as much as I could about these cheap Amazon cyclone dust separators before biting the bullet. Awesome, impressive, superlative etc etc. no latches required if you arent going to move it around). Really, really nice work. Efficiency numbers are a little non-intuitive since a 99.0% efficient system passes 10x more stuff than a 99.9% efficient system I.E. His website even offers a cyclone sizing/calculating Excel spreadsheet! I discovered woodworking by accident a few years ago, and have since been passionate about finding my path in this big, exciting world. The instructions were clear enough, considering it was translated from Chinese. There are a number of ways to go about building them, but how well do they work compared to commercially available options? It increased efficiency even more. I also cut down the extension hose to about just 1.5 meters. One solution to this problem is to place a cyclone filter between the tool and the vacuum. UNLIMITED membership - Get access to it all. Ive found if you switch to a bag and remove your filter it last for a while. Anyways, I could easily remove the base of the cyclone, which was attached with three screws, and use it to draw out my template. You can upload the .STL files and the hub will generate a free automated quote to print them. For that matter, are you still using it?

This causes a vacuum vortex to form in the clear cylinder which pulls air in from the hose attached to the side of the cylinder (you sweep up your mess with this hose). Heres a picture of the latest configuration for mine. It was useful enough to answer some questions I had. More about that here http://www.jpthien.com/cy.htm, I hope that helps. Veritas Small Shoulder Plane Review PMV11 Blade.

Leave a comment below if any of the links do not work, and I will fix them.