I think the quality of the Plywood matters for this, and it could be that I've run into bad batches or poor batches of Plywood that don't resist a 6mm tenon with 3/4" or undersized ply that well. Just domino. In this case, true 3/4" plywood (19 mm) would use approximately a 6 mm tenon. Can I Use an Angle Grinder to Polish my Car? Environmentally friendly All dominos originate from sustainable forest management. lumberjocks This is where the unique domino mortise principle comes in. I use 6mm dominos for 3/4 and 4mm for . How Deep Can A Festool Domino Joiner Cut? If you have decided to use additional dominos in order to ensure a flush connection, insert these into the other routed mortises. Then drive the dominos all the way into the routed mortises in the end grain, adding glue to the joint. mendocino Many tradespeople have been converted to the DOMINO system. With domino sizes ranging from 4 mm to 14 mm thickness to versatile corner and flat knock down connectors, offering several connection options. And because nothing else was readily available, they sketched a domino on a napkin to represent the demand for more stability. In this case, both of the mortises routed in the workpieces must correspond together to the length of the domino being used. The DF 500 and DF 700 DOMINO joining machines are generally similar in handling and setting options. Loosen routing height adjustment clamping lever, push the slider towards the motor unit until it stops and then push the angle stop all the way down. The mortise height setting on both the DOMINO DF 500 and the DF 700 is performed using the height stop, allowing predefined heights to be used. The first number is the tenons thickness, the second is the width, the third is the length. This domino can not be used in offset mortises. Round dowels The traditional solution for frames and shelving. Move the depth adjust slide to the required routing depth. Alternatively, any individual dimension can be set using the scale. What Biscuit Size should I use for my Woodworking Project? Now set the required routing depth using the depth adjust lever (possible depths are 12mm,15mm, 20mm, 25mm, 28mm). for the same moulding cross- section. Insert the dominos, using a sufficient amount of glue, join the frame rails and brace them with clamps. Biscuits The standard for boards for decades. As you can see, each tool requires specific tenon sizes. Unnecessary locating pins can be pushed aside individually and locked in place, and can all be released again by pressing the button on the side of the machine (see markings in the figure). DF 500 1 The standard width, corresponding exactly to the domino width: 13 mm plus the cutter diameter 2 The average mortise width, giving the domino some clear- ance (6 mm): 19 mm plus the cutter diameter 3 The largest mortise width, providing a lot of clearance (10 mm): 23 mm plus the cutter diameter NOTE Please only change the mortise width by turning the rotary switch with the motor running, but never while actually routing. Route the mortises in the table or bedpost (narrow mortise width) with a mortise depth of 25 mm. The 814 mm diameters are also available as rods (750mm) and in two types of wood for interior and exterior applications. All of them are organized conveniently in storage bins with dividers. The height step gauge on the DF 700 does not designate the board thickness, but instead it is the actual distance from the center of the mortise to the underside of the fence. We found the key for this in the patented pendulum routing movement and the resulting mortises for accepting the specially formed dominos. For comparison, biscuits are made of compressed wood. That is to say, the development of a completely new tool. And with maximum time-saving without complex adjustments and measuring. For details on changing the router, see chapter 1.4.4, page 18. On the other hand, deciding how many tenons to use and how to place them might be trickier. On the DF 700, the possible routing depth is between 15 mm and 70 mm. Its better to cut multiple slots at an appropriate distance so that you dont compromise the woods integrity; Dominos are stronger than biscuits, while they beat dowel only for torsion resistance. Then push the fence downwards until it stops and tighten the fence height locking lever. Some of these connection options are demonstrated in the following examples. For the Festool DF 500, the minimum thickness available is 4mm, which is ideal for smaller projects. The funniest thing about this particular signature is that by the time you realise it doesn't say anything it's to late to stop reading it. This requires more alignment during glue up.
On the contrary, you risk reducing the cross-section too much, weakening the entire connection. dominoes Only use sharp, undamaged and clean cutters. Close the clamping lever. Cut the angled mortises in the handrail as described above. The Festool system stands for application versatility and simplifies your work with accessories thought through to the finest detail: with a variety of stops, compatible with both DOMINO joining machines, even the most complicated of shapes can be easily connected.
To reduce the risk of serious injury and/or damage to your Festool product, always read, understand and follow all warnings and instructions in your Festool product's Instruction Manual. You could go a little thicker or thinner without affecting it too much. Its difficult to compare domino tenons to the biscuits which are used with biscuit joiners. For narrow or wide, delicate or solid workpieces. With a material thickness of 38 mm, set the routing height to 20 mm. 
domino techniques skills dominoes box type What about the cutters? A connecting system that works simply and with considerably shorter set-up time and can be used for tasks that were previously only accomplished on stationary machines. Set the routing depth to 20 mm, so that the 40 mm domino is later positioned evenly between the spindle and the handrail. butted joints, proceed as you normally would. and tighten the stud in the first cross anchor. In this example, a panel door is created with a pinned internal rebate and additional tenon. With the DOMINO connecting system all the benefits of round dowels and biscuits have been united into one for the first time. Proceed likewise for the additional lengthwise and crosswise rails. Also mark the positions for additional dominos (used to ensure a flush connection). Are you joining hardwood, softwood, or plywood? If you need a strong joint, both dominos and dowels are solid choices. The DOMINO connector is only a connecting element, not a load-bearing element. DOMINO connector covers clipped around double-headed or anchor bolts. Use this method to route the mortises in all four frame rails. Quickly and easily set the position of the Domino for repetitive mortises by using the edge stops on both pieces of material. With two half shells, the double-headed bolt has some clearance later for the alignment. This means you can place mortises over larger, uniform distances independent of the edge of the workpiece and without marking. ), Large amounts of debris are created when working with the Domino. Insert the 8 x 40 mm domino into the mortise, applying glue to the joint. With its range of sizes, two wood types for inside and outside applications and additional, individually adaptable rods (750mm), there are practically no limits to this systems options. The domino. CAUTION Especially with handrails, it is often not possible to position the joining machine securely on the side of the workpiece due to the handrail design; the round shape prevents the DOMINO joining machine from having a secure support surface. Clip the two DOMINO connector covers around the anchor bolt. When connecting round timber profiles, such as those used for handrails, the handrail fence is available as an accessory to ensure a secure workpiece hold. Biscuits are ideal for small projects, while dominos work well in many applications, such as cabinetry and furniture-making. dominoes However, if you wish to make full use of the maximum routing depth and cut the domino itself to the correct maximum size, you can do so by cutting the domino to the appropriate length and creating the perfect domino size yourself. 
Then push the double-headed bolt into the workpiece and clamp the connectors by tightening the stud on the second workpiece side. The routing depth set on the joining machine corresponds to the depth of the domino mortise. Self-drawing expansion anchor for a secure hold in the workpiece. Per corner connector: 1x anchor bolt including DOMINO connector cover 1x cross anchor including stud 1x expansion bolt Optional: 1x cover cap in silver, light brown or dark brown The corner and flat connectors are always processed with the 14 mm router on the DF 700. Here are a couple of points to keep in mind: Getting the size right is very straightforward. DOMINO connector covers clipped, Mortise width Routing depth Routing height. Making rail and stile joints with the DOMINO joining machine saves an incredible amount of time. In this case, its better to stand on the lower end. The pins allow two domino mortises to be placed adjacent to each other at a defined distance to a reference edge ( 1 3 ). The DOMINO system user manual. 1.4.3 Selecting domino length and thickness Because selection of the domino thickness determines the selection of the cutter used, you first decide on the domino size and then employ the correct cutter (see section 1.4.4). *Flat connectors here with the optional extension shells around the cross anchor. Then push the board thickness guage towards the back of the machine until it stops. It is important to ensure that the expansion anchor is flush with the workpiece surface. For indoor use only! The dominos special groove geometry ensures a perfect precision fit. Then release the spindle lock. The table shows some of the most commonly used miter angles: 3 Triangle 4 Square 5 Pentagon 6 Hexagon 7 Heptagon 8 Octagon. The most obvious solution is placing 2 joints side by side. 3. For the second routed mortise, either mark out the position or run the machine flush along the outside tip of the miter.
TIP When using the base support bracket supplied with the DF500, the distance to the center of the mortise can be reduced to 20mm by using the additional stops. Integrated flip stops provided reference points at 20mm from the edge. This is a quick way to create a stable joint that can be quickly disassembled if necessary, without time-consuming measuring or marking. A great companion to either the DF 500 or DF 700. Pins ( 1 2 3 ) allow three separate distances to a reference edge. chairs) up to 10 mm dominos, Stable rack construction (e.g. As I mentioned before, leave about 2 times the thickness of the tenon between the cuts. Tighten the fence angle locking lever. The appropriate routing depth must be set for the different domino lengths; in most cases half of the domino length. DF 500 Tomove the depth adjust lever push down the depth lock. From this marking, set an additional marking 10 mm away (or 15 mm when using the DF 700) this is where the joining machine will be placed later. Set the angle of the spindle on the domino fence and cut the mortise. Pairing the domino in the locating mortise, the joint aligns exactly with the front edge the joint is correctly positioned. DETAILS on working with the handrail fence can be found in the example applications on page 56. The routing height is determined by the material thickness, using the usual method you already know from working with your DOMINO DF 700. TIP Before processing your workpiece, it is important to create a sample piece and make fine adjustments to the handrail fence according to the operating instructions. Additionally, it is possible to insert the pin in the previous mortise and to use the edge of the domino mortise as a stop. Set the routing height to 15 mm, so that the domino is centered on the spindle later. Fits exactly. Highest stability The unique shape of the domino in combination with longitudinal grooves, gives the dominos a secure hold. Select the routing height based on the workpiece; in this example, the frame is 20 mm thick. The cross anchor is then inserted into the cross mortise in the side wall, with the screw mortise facing upwards. Then raise the unlocking lever using an open ended spanner (included) until it noticeably locks in place. Too much glue and the hydraulic pressure of forcing the tenon into the mortise can blow out the wood. joinery. Then screw the anchor bolt all the way into the expansion anchor (making sure to bottom out the anchor bolt). menards mastercraft hardwood That is often treated as a drawback of the domino system since it might reduce the final joint strength. If its just boxes and workshop cabinets, or exhibition stands etc with 3/4 18mm ply, I use 5mm dominos. For me, I find that in plywood the domino with glue tends to swell the plywood and it can take a day or more for that to shrink back as the glue dries properly.
C When working without extension shells around the cross anchor: x + min. The maximum depth to which a Festool domino joiner can cut differs between models. The trim stop provides additional support in these cases: mark out the desired position of the spindles on the handrail, where the mortise will be cut. The DOMINO joining machines are unique in that you can set the routed mortises even after rebating, which would not be possible with a classic drill for conventional domino joints, for example, due to the lack of support surface. Clip the extension shells around the cross anchors for this purpose. In this example, we are working with 30 x 30 mm rectangular spindles. Change the mortise depth to 50 mm and cut the mortises (narrow mortise width) in the frame according to the scribe mark or using the locating pin system. Then set the routing depth to 25 mm for routing the cross mortise. Then cut the dominos to fit the ready-made mortises. 1.4.7 Angle adjustment range. Mark out the connector position on the surface of the worktop at the desired point. To improve removal of the debris from the mortises, we recommend always working with one of our CT Dust Extractors. Quickly and effortlessly. Press the cross anchor all the way into the mortise using the spanner. Use this method to carry out routing for all four frame rails. Minor imperfections in the remaining domino mortises are compensated for by the DOMINO connecting system allowing fast and efficient progress. Round dowels are one of the most important connecting elements in furniture making, allowing wood connections to be quickly and reliably aligned. To process a 6 x 40 mm domino as in this example, use the 6 mm cutter (6 mm dominos can only be processed with the DF 500). plywood cherry ply x8 g2s cabinet grade sheet They were dreaming what the optimal domino should be capable of. The DOMINO system provides the correct dominos for every application. For the DF 500, the following cutting diameters are available: 4-5-6-8-10 mm; The XL DF 700 uses these cutters: 8-10-12-14 mm. The DOMINO joining machine is available in two sizes: the DF 500 for domino sizes of 4 x 20 mm to 10 x 50 mm, perfectly suited for cabinet and furniture making. Now lets answer some of the most common questions asked about domino tenons right size, the Festool tool, and the Dominoes in general. Then glue the frame rail and brace with pads and clamps, if necessary. Join the lengthwise and crosswise rails using fastening clamps and glue the joint. Your use of any material contained on this website is entirely at your own risk. We are using two dominos per corner connection for maxi- mum stability. The following example describes how a stop is created using this handrail. TIP The domino should generally be centered within the joint; that is, the routing depth should correspond to half of the domino length. Prevents the cross anchor from drawing into soft materials (e.g.
Selection of the routing height depends on the thickness of material being used and the type of joint being produced. ATTENTION Due to the short shaft length only the depths 12 mm, 15 mm and 20 mm are allowed when using the 5 mm diameter cutter. Set the mortise depth to 25 mm set the limit stops to 25 mm and 50 mm. 10 mm; min. Wood rods in diameters from 1-3/8- 2-3/8can be connected by a single Domino tenon to form a rotation resistant joint. Now release the depth adjust lock. DF 500 set routing height using the board thickness gauge. The rule of thumb with tenons is that they should be 1/3 of the thickness of the wood. Observe minimum routing depths and edge distances! However, depending on the workpiece or joint type, it may be necessary to offest the Domino randomly. TIP When using the indexing stops, the edge of the workpiece can be seen in the triangular viewing window of the DOMINO joining machine. Jessem vs Incra Router Lift Which One Should You Get? The support bracket supplied with the DF 500 will help balance the fence for the Domino on narrow stock or when used in vertical plunging for increased accuracy in placement of mortises. In this application (when only using scribe marks) align the center mark on the viewing window of the Domino with the scribe mark and cut the mortises. You should also consider the type of wood you are joining. dominoes This means that the DOMINO XL is ideally suited for solid wood furniture, door construction and manufacturing stable solid wood connections. The only point that could make you choose one over the other is torque strength, which is the resistance to torsion. Dominos unify all of the benefits of round dowels and biscuits. Now tighten the fence height locking lever. Apart from the 4 mm tenon, the others are also available in sipo mahogany wood. outside of visible area. 2. For even greater application versatility. domino festool joiner dowel beech For Baltic Birch or something similar to it, I tend to err on using 5mm tenons , this way I don't 'telegraph' a swollen Domino tenon through to the surface of the plywood by using a too thick tenon. Set the required mortise height on the scale by moving the fence up or down to the required height. In the end grain, set both routed mortises with the correct mortise width in this case the dominos are later glued and then fit in precisely. , Your email address will not be published. each tool can be equipped with different sized bits: The 8 and 10 mm cutters are not interchangeable, each tool needs its own. Mount the trim stop onto the DOMINO joining machine according to the operating instructions. So after introducing the different tenon sizes available, its time to decide what size of Festool Domino to use. For indoor use only! In all other respects, dominos are very similar to dowels. The simultaneous rotating and pendulum movement of the cutter allows for smooth cutting and mortises without burn marks. 30 mm in total 40 mm C*. around double-headed or anchor bolts. Cut the domino a few millimeters shorter (so that later the glue has enough space), down to 112 mm. beds) with 12 mm and 14 mm dominos, Lightweight rack construction (e.g. on the endgrain). Even biscuits would be fine (if you happen to own a biscuit joiner). If you just bought a domino joiner, you might be asking yourself which domino tenon size to use for your next woodworking project. Cross Anchor including stud 4. First of all, lets have a look at the Domino tenon sizes available. Set the mortise height to the center of the workpiece. TIP It is usually a good idea to install knock down connectors to one of the sides and securely glue dominos into the other side. DF 700 1 The standard width for precise routing is: 13.5 mm plus the cutter diameter 2 The mortise width with clearance (3 mm) corresponds to: 16.5 mm plus the cutter diameter. In our example with a round timber profile with 40 mm diameter, set the routing height to 20 mm. The minimum thickness of the XL DF 700 tenons is 8mm. TIP If the frame rail needs to be rebated or grooved, the rebating depth must be added in advance when routing the domino mortises, so that the domino is centered later despite the rebate (which then takes up part of the depth of the domino mortise). The DOMINO system is ideally suited for board, rail and stile joints, involving narrow or wide, delicate or solid workpieces with dominos ranging from 4 to 14 mm in diameter or flexible, separable corner and flat connectors. Have made a few sanding mistakes with swollen plywood. Dont stack multiple tenons inside a single mortise. Transfer the markings to the joining surfaces of the worktop. kitchen countertops). https://www.facebook.com/festoolaustralia/videos/2056412977905651/, http://www.rempros.com/dimensions/plywood_sizes.html, Quote from: ChuckM on June 27, 2019, 11:47 AM. NOTE You can also use the DF 700 to apply this method with a domino diameter of 8 mm or greater. Tighten it only so that the screw stays in place, but the opening remains open for the anchor bolt. The routed mortises can be set by marking them out as usual or using the stop system with the scale in the viewing window in this example, 15 mm from the outside edge. Tighten the connection using a 4 mm hex wrench. walnut brazilian flooring hardwood solid clear ipe engineered wood unfinished grade premium prefinished floors enlarge hurst hardwoods hursthardwoods Are you looking for strength in your joint? Hold the spindle lock on the motor unit, loosen the cutter using the open ended spanner and screw off. Tips and Tricks, Guides, Reviews for the Doers. Many depth levels are available for both tools, which makes it possible to offset the tenon if necessary. Not round. Make sure to rotate the cord a full quarter turn to lock. would be too much stopping and going and adjusting settings to get it to work. Mark out the desired position of the domino and work using the viewing window. Here you have some notions to use as a starting point: There are different approaches, all of them have pros and cons. Yea I could be doing it wrong by using too much glue. TIP Route thin workpiece with a miter. Just domino. Time to get to the workshop now! The larger DOMINO XL DF 700 will create a mortise for the newly developed DOMINO Connectors. You might think that placing two tenons inside one mortise makes for a stronger joint.
Room to move. Then route the cross mortise into the frame, where the connector will be inserted. Always disconnect from the power to change the cutter. For 3/4 plywood, you should use a 5mm domino tenon. 3. The final decision needs to take into consideration the application in hand. Always a stable connection. With one domino clip, the clip sits flush and neatly between both workpieces. As you can see, the range of choices is limited. Biscuits are generally used with a machine that is aligned with a scribe mark. finger bass hardwood double fingerboard contrabass 860mm The remaining mortises are routed with clearance. Unless the workpiece requires it, its better to center the domino between the slot to get a consistent joint. Easy. Items included with double- headed or anchor bolts. domino blocks In summary, these are the key points: Well, thats it for this topic. Set the routing height to match the thickness of your workpiece. That makes the Festool 700 more suitable for large projects, for bigger scale productions. Then push the fence body frame onto the motor unit until it audibly locks in place. 17 Essential Woodworking Power Tools: The Ultimate List, How to Remove Clip Lock Roofing? I have less chance of swelling with using the thinnest dominos. This trim stop fits both the DF 500 and the DF 700 and securely holds spindles with 7/8 - 2-3/4 thickness. NOTE On the DF 700 the corresponding mortise width is set using the adjusting lever on the left of the machine the specified mortise width can be seen on the display on the top of the machine. This method makes it possible to position two dominos next to each other working from just one reference edge. The DOMINO flat connector is ideal for creating stable flat joints that can be dissembled. Set the required angle. Its African, rot-resistant wood, which makes them perfect for outdoor projects. For this option, place the scale with the 15 mm marking at the edge of the workpiece. I have a question about domino sizes. 4mm tenons festool The following chapter showcases examples of how to work with these various connection types. Although Festool strives for accuracy in the website material, the website may contain inaccuracies.
